Aluminium manufacturing

Conducted aluminum machining to create a durable and thermally conductive enclosure for an electronic device. First, reviewed the specifications of the internal electronic board and designed the enclosure with usability in mind. After finalizing the design with a 3D-printed prototype, collaborated with an aluminum manufacturing company to complete the final product. Worked closely with engineers throughout the entire process.

Computer-aided design (CAD)

Based on user experience-focused sketches, precise modeling is carried out using CAD software. Various approaches are tested and refined through iterative modifications while considering the manufacturing process. Autodesk Fusion 360 was used for this project.

The most critical aspect of the computer-aided design (CAD) process is ensuring that the model assembles correctly. This requires precise alignment between the case lid and the lower body, as well as careful consideration of appropriate fastening components such as screws. Another key factor is ensuring that the design allows for easy and intuitive user operation. At this stage, extensive simulations were conducted to identify and address any potential issues.

3D Printing / Manufacturing

After reviewing the 3D printing model with engineers, revisions are made before finalizing the design. Sometimes, after evaluating the prototype, engineers adjust the electrical components, such as modifying the position of cable connectors.

The case material was ultimately finalized as aluminium, and 2D drawings were created to ensure precise manufacturing requests. During this process, detailed information and reference images were carefully prepared to minimize errors and effectively communicate with the manufacturer. These documents also serve as essential internal records for future reference.

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